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Glass Lined Reactor AE Type


North American Reactor

Nominal capacity

  • AE 63 - 6.300 L


Design data

  • Pressure: - 1 to +6 bar

  • Temperature : -25 to +200°C


Design and calculation codes

  • VSR/AD-Merkblatter/ASME VIII div.1/CE stamp

  • PED 97/23/EC module cat. IV


Construction tolerance

  • To DIN 28006 T2


Construction

  • AE : 2 pieces construction (bottom vessel + cover)


Jacket design

  • As standard type B1 acc. to DIN 28151

  • On request other types acc. to DIN 28151


Design of half-pipe coil

  • The half-pipe coil is supplied as an alternative to the jacket.

  • Shape of the fluid flow section : half-pipe (DIN 28128)

  • Zones : one or more to be agreed

  • Single or double circuit : to be agreed


Nozzles

  • Flanges to DIN 2501 PN 10

  • All glass-lined nozzle are complete with loose backing split flanges acc. to DIN 28150 Other flange standards (ANSI) on request


Gaskets

  • PTFE envelope type with stainless steel insert for all glass-lined connections


Agitator system

  • Anchor agitator acc. to DIN 28158 and thermowell to DIN 28147

  • Three-retreat-blade impeller agitator sec DIN 28157 and baffle acc. to DIN 28146

  • Other mixing system designs are supplied on Request


Drive unit

  • Asynchronous three-phase electric motor, EEx-d certified

  • Speed reducer with ground profile gears

  • Connection between motor and reduction gear : direct monted

  • Pedestal acc. to DIN 28162 T1 (with drive flange acc. to DIN 28137)


Atex conformity

  • Our standard : external + internal = Group II , Category 2 , G (zone 1) D (zone 21)


Shaft seal

  • Acc. to DIN 28138 T2 and T3

  • Double mechanical seal assembly of cartridge design for quick replacement, side dismantling without removal of gear with thermometer and pressure gauge

  • Pressurising and lubrication unit with thermosyphon circulation complete with hand-pump for topping up


Supports

  • Legs - Side brackets - Support rings acc. to DIN 28145 T4 - Other designs supplied on request


Glass-Lining

  • Vessel G2208 Blue, White or Light-Blue 

  • Available also other types of glass to suit specific requirements. 

  • More specific data can be obtained from our laboratories


Test and inspection of the glass-lining to DIN 28063

  • Visual inspection - Thickness control of the coating - Statiflux (electrified particle test) - Spark test to ISO 2746 - For vessel and accessories, at 20.000V immediately after glass-lining. For vessel and accessories, at 12.000V prior to shipment


The supply includes

  • Glass-lined protection ring for the manhole 

  • Spring-assisted lifting device to open the manway cover 

  • Sight glass 

  • Light glass.

OPTIONS

  • Bottom outlet glass-lined valve, stem design, manually driven or pneumatically driven or pneumatically actuated.

  • Light fitting, EEx-d certified

  • Agitating nozzles in the jacket inlets to increase the circulation velocity of liquid media in the jacket.

  • Glass-Lined tip with platinum mini-tip melted into glass for a fast-response 

  • Temperature probe, which can be combined with the electrodes for the continuous glass control probe (RP probe)

  • Control probes = Temperature: 2xPT100 completely glass-lined or by tantalum tip - pH or redox 

  • Detection of glass-lining failure (RP probe)

  • Glass-lined or PTFE-lined dip-pipes. Other corrosion resistant materials are also available. 

  • Sampling probe - Simple or continuous type with circulation washing pump and eventually pH probe on the circuit.

  • Atex check device for monitoring mechanical units 

  • Fast closing device

  • Powder charging device

  • Eventually others on request